Induction Cup Vaporizer

• Customization: Available
• After-sales Service: Online Service
• Warranty: 1year
• Model NO.: FL
• Method: Combined Treatment
• Usage: Industrial, Home, Agriculture, Hospital
• Application: Gas Treatment
• Function: Smoke Purification and Atomization Drying
• Transport Package: Bulk or Plywood Case Packing
• Specification: Customized
• Trademark: FL
• Origin: China
• HS Code: 84799090
• Production Capacity: 5000 Meters/ Season

Product Description

Product Description

Product  intrduction

Magnetic levitation atomizer integrates magnetic levitation bearing technology, high-speed permanent magnet motor technology, and high-frequency
Vector frequency conversion technology, contactless, frictionless, clean and oil-free, with direct connection between the motor and atomizing disc
Connected, variable frequency direct drive, maximum speed 13500rpm, with online blowing and cleaning of atomizing discs
Yes, reduce the frequency of replacing the atomizing disc.
The atomizing wheel is made of high-strength alloy material, which is wear-resistant and corrosion-resistant.

Applicable production processes

1, Flue gas purification (desulfurization and deacidification)

2. Atomization drying

The untreated high-temperature flue gas enters the spray drying absorption tower through the gas distributor, where it reacts with the atomized lime slurry reagent. The acidic component in the flue gas is quickly absorbed and neutralized by the tiny alkaline droplets. At the same time, the water in the droplets is evaporated away to form the dry fine powder. The generated dry products consist of fly ash and reaction products. The reacted flue gas enters the dust collector and is then discharged through the chimney, where the fly ash and reaction products are collected. The rotary atomizer is the most essential part of the entire SDA process.

The spray drying process is often the last step in the manufacturing process. Through continuous spray, mixing and drying, substances can be changed from liquid to powder. Spray drying has fast heat transfer and no
The advantages of high temperature, rapid water evaporation, and short drying time make it possible to effectively preserve the material properties of raw materials or food while removing microbial contamination.
The powder material prepared by spray drying technology has good quality, crisp texture and good solubility. It can improve the dissolution rate of some preparations and is suitable for heat sensitive drugs and food.

Working principle

The magnetic levitation atomizer consists of three main parts: a magnetic levitation high-speed motor, an electronic control system, and an atomization disc
Composed into parts. During operation, the high-speed motor drives the atomizing disc to rotate at high speed, causing the inside of the atomizing disc to
The slurry obtains a higher linear velocity at the nozzle and atomizes into micrometer sized droplets, increasing
The surface area of the large slurry.
In the flue gas treatment process, mist droplets come into instant contact with a large amount of acidic gases in the flue gas,
Rapid reaction plays a role in desulfurization and acid removal.
In the atomization drying process, the mist droplets instantly mix with high-temperature air in large quantities, causing liquid droplets to drip
Quickly evaporate and serve as a drying agent.

serial number	project	parameter
1	installation method	indoor
2	working medium	Ca(0H), Solution Na,CO, Solutions, other suspensions
3	Maximum power of motor	75Kw
4	rated voltage	380V three-phase
5	speed control	frequency control
6	maximum speed	13500rpm
7	Atomized particle diameter	20-50μm≥85%
8	Maximum atomization spray volume	8m²/h
9	continuous running time	Over 2000 hours
10	Atomizing wheel diameter	215mm
11	Atomization disk mode	Split column open type
12	Host temperature measurement	have
13	Spindle vibration detection	have
14	Blow function	have
15	flushing function	have
16	external dimensions	Diameter 395mm, height 1200mm
17	Reference total weight	285kg
18	Maximum installation environment temperature	200°C
19	protection grade	IP54

Service life

The equipment has a low failure rate, does not require the replacement and maintenance of lubricating oil, is easy to operate, and can remotely adjust the speed according to production during operation without stopping the machine. The atomizer can operate for up to 2 cycles per operation
Month, the overall service life of the machine is ≥ 20 years, and the service life of the atomizing wheel is>3 years.

Performance characteristics

It can be directly interchanged with domestic and foreign direct connection structure atomizers, and has achieved import substitution in multiple projects, reducing user costs and eliminating restrictions on imported products for users.

Cost savings

Stable and reliable

Intelligent and controllable

Additional flushing and blowing functions, single non-stop operation cycle
Long, reduce the frequency of user atomizer disc replacement;
Magnetic levitation bearings, with no mechanical maintenance costs;
·The installation interface is simple, flexible, highly applicable, and convenient for users to install
Update and reduce renovation costs.

·Magnetic levitation bearings have excellent active control capabilities, and the atomization disk is tired
If the scale imbalance is too large, actively protect and stop the machine to avoid it
Prevent equipment damage;
·Adopting high-speed permanent magnet motor technology, the power output is stable
Strong and stable atomization effect;
Automatic balancing technology compensates for imbalance and fog through algorithms
The cleaning cycle of the tray has been extended.

Digital intelligent control system, real-time monitoring and conversion
Speed, power, vibration value, temperature, suspension state
Waiting for parameters;
• Can be conveniently connected to the user's central control system to achieve connectivity
Control;
Equipped with IoT as standard, able to control maglev fog anytime, anywhere
Operation status of the mixer.

Energy saving and efficient

Low noise environmental protection

Easy to install

·Non contact rotation of rotor, no mechanical friction, no friction
Energy loss.

·Completely oil-free, no need to replace lubricating oil;
·No friction operation, no gear meshing noise;
·Adopting active vibration reduction design, the body vibration is small.

The atomization disc is directly connected to the motor rotor, with a simple structure and safety
Flexible installation and high adaptability.

Applications

Widely used in industries such as waste incineration, coke ovens, building materials kilns, sintering, etc. for SDA flue gas desulfurization and deacidification treatment, as well as in the field of hazardous waste cold deacidification treatment.
It can be used for spray drying of raw materials in food, medicine, chemistry, physics and other fields by replacing the special atomization plate.