Product Description
Piston type energy-saving pumps are more popular in urban sewage treatment, industrial sewage treatment, printing and dyeing wastewater, leather wastewater, and papermaking wastewater industries. They overcome the disadvantages of corrosion, pollution blockage "backflow", high energy consumption, high maintenance frequency, and environmental pollution. Energy saving mud pumps have prominent characteristics such as high flow rate, high efficiency, low energy consumption, strong applicability, and low maintenance costs, which can improve production efficiency for enterprises while reducing energy consumption by 40% -70%.
Main product advantage
Energy saving: For the existing slurry pump combined with feeding time, the motor power of the energy-saving pump is selected to be 22kw. Reduced power by percent compared to existing slurry pumps.
Intelligence: The energy-saving pump comes with an electronic control PLC system and a highly intelligent operating system. In addition to automatically protecting its own motor from the control system, it can also be perfectly connected to the overall operating system on site, such as remote monitoring, pressure loss protection, temperature control real-time detection, and automatic data analysis.
Feeding speed: The energy-saving pump can feed up to 20 kilograms with adjustable pressure, which is more than 30% faster than the existing slurry pump, greatly improving work efficiency.
Feeding speed: The energy-saving pump can feed up to 20 kilograms with adjustable pressure, which is more than 30% faster than the existing slurry pump, greatly improving work efficiency.
Production equipment and scene
Specifications
| Double bar feeding model |
FLCJB-48 |
FLCJB-60 |
FLCJB-85 |
FLCJB-120 |
FLCJB-160 |
FLCJB-210 |
| Rated flow rate (m³/h) |
48 |
60 |
85 |
120 |
160 |
210 |
| Rated pressure (Mpa) |
1.2 |
2.0 |
1.2 |
2.0 |
1.2 |
| Motor power (kw) |
5.5 |
7.5 |
7.5 |
11 |
11 |
15 |
15 |
18.5 |
18.5 |
22 |
22 |
30 |
| cooling method |
Cold water/cold air |
Cold water/cold air |
Cold water/cold air |
Cold water/cold air |
Cold water/cold air |
Cold water/cold air |
Cold water/cold air |
Cold water/cold air |
Cold water/cold air |
Cold water/cold air |
Cold water/cold air |
Cold water/cold air |
| Double bar feeding model |
FLCJB-8512 |
FLCJB-10012 |
FLCJB-12015 |
FLCJB-16012 |
FLCJB-21012 |
FLCJB-26012 |
FLCJB-30012 |
| Rated flow rate (m³/h) |
85 |
100 |
120 |
160 |
210 |
260 |
300 |
| Rated pressure (Mpa) |
1.2 |
1.5 |
1.5 |
1.2 |
1.2 |
1.2 |
1.2 |
| Motor power (kw) |
11 |
15 |
15/18.5 |
18.5/22 |
22/30 |
30/37 |
37/45 |
| cooling method |
Cold water/cold air |
Cold water/cold air |
Cold water/cold air |
Cold water/cold air |
Cold water/cold air |
Cold water/cold air |
Cold water/cold air |
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| Double bar feeding model |
FLCJB-1512 |
FLCJB-2520 |
FLCJB-3512 |
FLCJB-4812 |
FLCJB-6012 |
| Rated flow rate (m³/h) |
15 |
25 |
35 |
48 |
60 |
| Rated pressure (Mpa) |
1.2 |
2 |
1.2 |
1.2 |
1.2 |
| Motor power (kw) |
2.2 |
4 |
4 |
5.5 |
5.5 |
| cooling method |
cold air |
cold air |
cold air |
cold air |
cold air |
| Cylinder material |
304/316L/2005/2507 |
| Laser cladding high wear-resistant inner layer |
| Piston material |
304/316L/2005/2507 |
Main advantages
★ Pump Industry adopts air cooling, which is cleaner and more convenient, without water lubrication or connecting water pipes
★ More energy-efficient, saving over 70% of electricity compared to regular feed pumps.
★ The service life is over 15 years!
★ It is an upgraded version of the original horizontal energy-saving plunger pump, which achieves compact structure and true water and oil leakage free internal circulation.
★ The feed pressure of mud pump is high (adjustable from 0 kg to 20 kg)
The maximum flow rate can reach 300, which is more than half of a regular pump!
The mud pump product is a fully automatic feed plunger pump with simple operation, greatly saving labor costs
★ Customized production: Based on the actual working conditions of customers, flexibly configure and customize products that meet their production needs.
★ Strong self-priming ability, self-priming for more than 5 meters (material density determines suction range changes)
★ It is wear-resistant and has a significant effect on materials containing sand and solid particles.
★ High concentration, capable of transporting solid-liquid mixtures with a moisture content of over 80%.
★ High efficiency, with an operating efficiency of over 95%.
★ The product is aesthetically pleasing, and the pump body adopts sandblasting and painting processes to ensure the adhesion and aesthetics of the anti-corrosion paint
★ Safe and reliable, with action timeout alarm and oil temperature rise sensor to ensure the safe use of the pump.
★ Electrical components, motors, etc. are all from top tier brands.
Used in the coal washing industry
1. The coal washing volume is large and requires high efficiency. Generally, it takes 20-30 minutes to circulate, which is 5-10 times the efficiency of sludge disposal.
2. Coal slurry has fine particle size and high hardness, which causes certain wear and tear on equipment.
3. High energy consumption, generally the motor power is between 75kw and 160kw, and some power is even higher.
4. High maintenance frequency and high maintenance costs.
5. Professional maintenance personnel should be equipped.
1. High traffic
160 cubic meters per hour to 300 cubic meters per hour, fully meeting the requirements of efficient coal washing.
2. High head
0-200 meters, adjustable freely, low moisture content of coal cake.
3. Long lifespan
The working cylinder is made of special alloy metallurgy fusion according to the characteristics of coal slurry, which greatly improves wear resistance and has a lifespan more than 10 times longer than that of carbon steel material.
4. Low energy consumption
The motor power is generally between 15kw-22kw, which can save about 80% of electricity at the same efficiency as traditional slurry pumps.
5. Low operating costs
Low maintenance frequency and a comprehensive after-sales service system can reduce operating costs by about 60%.
Used for printing, dyeing, leather, municipal sewage treatment, papermaking industry
1. The composition of sewage sludge is complex, with varying pH values and strong corrosiveness.
2. The conveying pressure is high. When conveying at high pressure and high concentration, the stator of the screw pump is worn out significantly, and the diaphragm of the diaphragm pump is severely damaged. This increases the reflux, efficiency, and energy consumption in the high heart pump.
3. High requirements are placed on time efficiency and solid content of the discharged material.
4. High automation requirements are required, and larger sewage treatment plants generally implement central control systems.
1. High head
The conveying distance is far. High altitude feeding can reach tens of meters, and the conveying distance can reach thousands of meters.
2. Large suction range
With a large suction range and a liquid level depth of about 5 meters above the spring mouth, it can also work normally.
3. Anti corrosion and wear-resistant
The relevant parts are made of anti-corrosion and wear-resistant materials, with anti-corrosion grades A1-A6 and wear-resistant grade M2. As long as the parameters are not affected, there is almost no corrosion or abrasion.
4. Remote control
The PLC port and remote control port are connected to the central control system, which can effectively implement remote control.
be used for
Electroplating industry
1. The water quality is complex, with cyanide and acid-base wastewater containing heavy metals, surfactants, citric acid, sulfuric acid, brighteners, etc., which are highly corrosive.
2. The material contains heavy metals, which are often neutralized with lime. Sludge causes certain wear and tear on the pump body.
3. Large electroplating industrial parks require high treatment efficiency due to their large sludge processing capacity.
4. High equipment damage rate.
1. Anti corrosion and wear-resistant
Based on the characteristics of sludge in this industry, the overcurrent components have undergone anti-corrosion and wear-resistant treatment, with anti-corrosion grade A3-A5 and wear-resistant grade M3. The service life of the core components has been increased by 5-10 times.
2. Consulting solutions
Provide consultation on sludge treatment in the electricity industry and comprehensive solutions for sludge treatment
3. Customized services
Special sludge pumps can be customized according to specific working conditions.
4. Remote control
The PLC port and remote control port are connected to the central control system, which can effectively implement remote control.
Used for metal mining sand washing and river dredging industries
1. Mineral powder has a high content of particulate matter and high hardness.
2. The sludge volume is large and requires high efficiency.
3. There are many particles and high sediment content.
1. High wear-resistant materials
Based on the characteristics of the industry, the main components are made of high wear-resistant materials, with a wear resistance level of M4
2. Long service life
The service life is increased by more than 10 times.
3. Low power consumption
Low power consumption, saving 60% -80% electricity.
4. Reduce the cost of reuse and utilization
The main components can continue to be used after repair, reducing the cost of adaptation.
Used for materials
Transportation industry
1. Long distance transportation.
2. Wide range of traffic requirements.
3. The lift requirements range from a few meters to several hundred meters, or even kilometers.
4. High voltage long-distance transmission, high energy consumption.
1. Unique design
Adapt to different requirements for head and conveying distance.
2. Remote control
Intelligent remote control
3. Long distance transportation
It can reach over 5000 meters.
4. Good environmental adaptability
No floor drain phenomenon, good environmental adaptability,
5. Low energy consumption
High traffic and low energy consumption.
Maintenance and upkeep
★ Check the electrical circuit;
Check if the one-way valve of the pump body is dirty or blocked;
Check the inlet and outlet pipe valves to prevent blockages that may cause abnormal pump operation;
Check the pressure gauge to prevent damage;
★ Keep the heat sink clean and ventilated to ensure that it is not dirty or blocked;
Regularly check the oil pump valve and connecting pipeline to ensure that they are in normal condition without leakage;
The hydraulic oil level should be maintained at 3/4 or full on the oil gauge (not lower than the dry level gauge 220 mark during operation);
The piston sealing ring is a vulnerable part and needs to be replaced regularly depending on the operating conditions (it is recommended to replace it at least once every six months);
★ Regularly check whether the screws at each connection are tightened (strictly prevent loosening), especially the "proximity switch" needs to be firmly connected, and the bolts and nuts of the "proximity switch" should be checked regularly to prevent loosening of the bolts and nuts and causing the main cylinder to malfunction;
During the daily operation of the hydraulic station, it is necessary to frequently observe the oil temperature display and touch the oil tank with your hand to sense the temperature; The oil temperature should be controlled at around 50 ºC and should not exceed 60 ºC. When the oil temperature is high, cooling should be accelerated. If it exceeds 60 ºC, the machine should be stopped immediately to check whether the cooling fins inside the cooler are dirty or blocked;
★ Regularly check whether the reversing rod travel is abnormal, if there is swinging or running beyond the travel, it is necessary to tighten the fixed buried wires at both ends;
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